Overview
A Klemm piling rig arrived with a badly rusted bonnet and damaged canopy gates around the rotary. Rather than patching the original panels, I stripped the rig back, fabricated a fresh canopy set, replaced the gates, and delivered it repainted and trimmed ready for work. While the rig was in the workshop I also dealt with hydraulic leaks and mechanical niggles so it returned to the client clean, safe, and on time.
Scope & Methods
- Removed failed bonnet, canopy panels, and rotary guards for assessment.
- Fabricated new canopy sections, doors, and rotary gates with improved drainage and access.
- Repaired mechanical issues, replaced damaged hydraulic hoses, and rerouted pipework.
- Shot-prepped, primed, and painted components before final fit-out with trims and hardware.
Highlights
Fabrication & Fit
- New canopy and gate assemblies laser-checked for alignment before welding.
- Rotary area fully guarded with smooth-close gates and upgraded latches.
Finish & Handover
- Painted in Klemm colours, fitted plastic trims, seals, and stainless fixings.
- Hydraulic system flushed, leaks resolved, and machine signed off for return to the client.
Outcomes
- Client received a like-new canopy package inside the agreed turnaround.
- Rotary guards now meet current safety expectations with smoother operation.
- Hydraulics and mechanical snags cleared before the rig went back to site.
Before & After
Gallery
