Pulteney Bridge Flood Defence Repairs
Replaced rotten inspection covers with new aluminium ones, repainted rails, and grouted voids under the slab to stabilise the access areas.
My Portfolio
Selected projects across mechanical and construction work.
Slip Casing with Bauer Shoes - Keller
Fabricated slip casing with Bauer shoes fitted, reusing the recovered female end to keep compatibility.
CFA Auger Production Run
Built 30 CFA augers across 300, 350, 400, and 450 dia sizes, plus four cutting heads per size as a matched set.
Bridge Beam Weld Repair - SPI Yard
Repaired a failed beam weld in the SPI yard by removing the defect, prepping the joint, and re-welding to return the beam to service.
Sheet Pile Waling Beams - SPI / Environment Agency
Week-long programme welding waling beams onto sheet piles ahead of the cofferdam excavation, completed on time.
Large Diameter Buckets - Teeth & Ledger Rebuilds
Rebuilt some of our largest buckets with new teeth and ledgers, machined and welded in-house, then fabricated three more to ship straight to site.
Isle of Man Ferry Terminal Sheet Piles
Welded beams to sheet pile outpans, drilled and fitted tie-rod plates, and recovered over-bent curved beams to finish the tie-back system ahead of schedule.
Waste-to-Energy Conveyor & Internal Boiler Cooling Retrofit
Recovered RDF conveyors and a chain elevator, added reactor cooling pipework, and supported the digester during commissioning before handover to Suez.
Live Rail Abutment Tie-Back
Staged tie rods with welded beams and anchor plates across sheet piles so the road could be widened and a larger bridge dropped in while the rail stayed live.
Plunge Column Guide Frame - Fabrication & Commissioning
Guide frame sits over a concrete-filled pile to hold the structural column plumb and centred while the concrete cures, locking alignment and position.
HS2 Piling Support - On-Site Repair & Preventive Maintenance (Keller)
Rapid repairs and a preventive maintenance schedule tuned to piling cycles. Site achieved the fastest drilling rate in the whole phase of the project and finished ahead of programme.
Bridge Extension - Coded Rebar Welding & NDT Pass
New rebar tie-ins welded to existing reinforcement. Completed in 2 days (planned 4). All welds passed NDT; client praised organisation and communication.
Ferry Pier Widening - Foundation Tube Extensions (SPI Piling)
Four-month tidal job: fitted backing strips and polyurethane coating off-site; on-site SMAW horizontal welds across 48 sections. Every weld passed NDT and was re-coated for marine exposure.
Knowsley Safari Park - Bear Enclosure Build & Fit-Out
Foundations, structural steel frame, blockwork and cladding coordination, galvanised steel/mesh pens, plumbing for drinkers and sink, plus external fencing and landscaping. Delivered on time and later featured on TV.
Keller Workshop - Multi-Job Hardfacing & Repairs
Two-month workshop lot covering auger hardfacing, cutting head rebuilds, casing repairs, and custom jigs and fixtures (vibro holder, casing holder, platform) to keep rigs productive.
Klemm Rig Canopy Rebuild & Rotary Guard
Fabricated a fresh canopy, bonnet, and rotary gates for a Klemm piling rig, repaired hydraulics, and returned it painted with new trims.
Stainless Bends & Straights - Irish Power Station
Delivered 23 bends (supplied pre-formed) and 32 straight stainless flange pieces cut, rolled, and TIG-welded in-house, shipped clean to site in Ireland.
Fabrication & Install - May 2025
Fit-ups and finished assemblies delivered to programme.
Rig Assembly & Checks - July 2025
Assembly, alignment, and on-site checks to keep rigs productive.
Trencher Repair & Modification
Carbide teeth and side cutters increased shoe life by ~5x, eliminating hourly change-outs and cutting downtime on a stabilised wall job for Bachy.